Projection display device for multimedia and wall display systems

ABSTRACT

A front projection display device includes an optical engine including an illumination system, an imaging system, and projection optics. The projection optics include a first lens group of negative refractive power that has at least one aspheric surface. The projection optics output an image at a half field angle of at least 45°, where the image has substantially no distortion. For example, when the first lens group is placed at a distance of less than 1 meter from a viewing screen, the output image has a size of about 40 inches diagonal or greater, and requires substantially no keystone correction. In other aspects, the optical engine can be implemented in a wall-mounted projection system, a multimedia system, a compact integrated monitor system, and a portable projection unit.

CROSS REFERENCE TO RELATED APPLICATIONS

This application claims priority to U.S. Provisional Patent ApplicationNo. 60/527424, filed Dec. 5, 2003. This application also claims priorityto U.S. Provisional Patent Application No. 60/556612, filed Mar. 26,2004. The disclosures of each of the aforementioned ProvisionalApplications are incorporated by reference herein in their entirety.

FIELD OF INVENTION

The present invention relates to a projection display device for use ina short throw distance, front projection display system for multimediaand wall display applications. In particular, the present inventionrelates to a projection device that provides a wide-angle projectionlens that allows for extreme, off-axis image production and produces animage that is substantially distortion free and requires little to nokeystone correction.

BACKGROUND

Electronic or video display systems are devices capable of presentingvideo or electronic generated images. Whether used in homeentertainment, advertising, videoconferences or group conferences, thedemand exists for an appropriate display device.

Image quality is one of the factors consumers use to determine theappropriate display device. In general, image quality can be determinedqualitatively by factors such as image resolution and image color. Asthe desire by some consumers is for display devices having largerpicture size, image quality can suffer. Typically, a large picture sizeis one that exceeds about 40 inch screen size as measured along thediagonal of the screen.

While many display devices are available on the market today in frontprojection systems, there is a continuing need to develop other devices.

SUMMARY

An embodiment of the present invention comprises a front projectiondisplay device. The display device includes an optical engine includingan illumination system, an imaging system, and projection optics. Theprojection optics include a first lens group of negative refractivepower that has at least one aspheric surface. The projection opticsoutput an image at a half field angle of at least 45°, where the imagehas substantially no distortion. For example, when the first lens groupis placed at a particular distance from a viewing screen, the ratio ofthis distance to the output image size (diagonal) is about 1.8-2.2 to 1.The output image can have a size of about 25 inches diagonal or greater.Also, in preferred aspects, the device does not require substantialkeystone correction.

In other aspects of the present invention, the optical engine can beimplemented in a wall-mounted projection system, a multimedia system,and a compact integrated monitor system.

The optical system of the present invention is used in a short throwdistance, extreme off-axis, front projection system. The term “throwdistance” means the distance defined by the normal from the projectionscreen to the projection lens. The phrase “short throw distance” means adistance of less than one meter. The term “extreme off-axis” means theprojected image subtends an angle of greater than 45 degrees. Inaddition, the projection device projects an image having substantiallyno distortion. By substantially no distortion, it is meant that thedistortion is no greater than 2%. In preferred aspects, the distortionis less than or equal to 1%, most preferably less than or equal to 0.5%.At these distortion values, for at least most imaging applications, noelectronic distortion correction is required. In this document, the term“about” is presumed to modify all numerical values.

The above summary of the present invention is not intended to describeeach illustrated embodiment or every implementation of the presentinvention. The figures and the detailed description that follows moreparticularly exemplify these embodiments.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic representation of an exemplary optical engine thatcan be used in the present invention;

FIG. 2 is a schematic representation of an exemplary projection opticsthat can be used in the present invention;

FIG. 3 is a schematic representation of a wall-mounted projection systemutilizing the exemplary optical engine;

FIGS. 4A-4C are more detailed views of the wall-mount unit of theprojection system of FIG. 3;

FIGS. 5A and 5B show a design of an exemplary wall mount unit in aclosed position and in an open position, respectively;

FIG. 6 is a schematic representation of an exemplary integratedmultimedia system utilizing the exemplary optical engine;

FIGS. 7A-7D show more detailed views of the multimedia system of FIG. 6;

FIGS. 8A and 8B show an alternative embodiment of a multimedia system;

FIGS. 9A and 9B show another alternative embodiment of a multimediasystem;

FIG. 10A shows a schematic representation of a compact integratedmonitor system utilizing the exemplary optical engine and FIGS. 10-10Dshown an alternative embodiment of the compact integrated monitorsystem;

FIGS. 11A and 11B respectively show front and rear perspective views ofa portable projection unit according to another embodiment;

FIGS. 12A-12C show different views of an alternative design for aportable projection unit; and

FIG. 13 shows an illustration of the short throw distance achieved bythe exemplary optical engine versus a conventional front projector.

These figures are not drawn to scale and are intended only forillustrative purposes. While the invention is amenable to variousmodifications and alternative forms, specifics thereof have been shownby way of example in the drawings and will be described in detail. Itshould be understood, however, that the intention is not to limit theinvention to the particular embodiments described. On the contrary, theintention is to cover all modifications, equivalents, and alternativesfalling within the scope of the invention as defined by the appendedclaims.

DETAILED DESCRIPTION

The present invention relates to a projection display device for use ina short throw distance, front projection display system for multimediaand wall display applications. In particular, the optical enginedescribed herein can be utilized in a front projection system that isadapted for use in, for example, an integrated multimedia system, awall-mounted projection system, and a monitor system. In addition, theoptical engine described herein is substantially distortion free andrequires substantially no keystone correction.

FIG. 1 shows a schematic representation of exemplary optical engine 10having one or more of the following components: illumination system 12or 12′, imaging system 14, a focus mechanism 15, and projection optics16. While two different illumination systems 12 and 12′ are shown,typically only one is used. When the illumination system lies inposition depicted by reference number 12, the imager used is areflective imager. In contrast, when the illumination system lies inposition depicted by reference number 12′, the imager used is atransmissive imager. The optical engine generates an image on projectionscreen 18 or a viewing surface. Because the viewer and the opticalengine are on the same side of the projection screen, FIG. 1 depicts afront projection display system using optical engine 10. Each element inthe optical engine is discussed in detail below.

The illumination system 12, 12′ can include a lamp unit, a filter (suchas an infrared light and/or a ultraviolet light rejection filter), acolor separation means, and an integrator. In one exemplary embodiment,the lamp unit includes a reflector and a lamp. Suitable, commerciallyavailable lamps include (i) Philips UHP type lamp unit, which uses anelliptic reflector, from Philips Semiconductors, Eindhoven, TheNetherlands and (ii) OSRAM P-VIP 250 lamp unit from OSRAM GmBH, Munich,Germany. Other suitable lamps and lamp unit arrangements can be used inthe present invention. For example, metal halide lamps or tungstenhalogen lamps or light emitting diodes (LED's) can be used. The type offilter, color wheel, and integrator that can be used in embodiments ofthe present invention are not critical. In one exemplary embodiment, thecolor separation means is a spinning red/green/blue (RGB) colorsequential disc in the light source of the imager. An illustrativecommercially available color wheel is the UNAXIS RGBW color wheel, fromUNAXIS Balzers, LTD, Balzers, Liechtenstein. A liquid crystal RGB colorsequential shutter can also be used in embodiments of the presentinvention. An illustrative commercially available integrator is a hollowtunnel type integrator from UNAXIS Balzers LTD.

The imaging system 14 can include an imager and typically can alsoinclude conventional electronics. A useful reflective imager that can beused in the present invention is a XGA digital micromirror device (DMD)having a diagonal dimension of about 22 mm, available from TexasInstruments, Dallas, Tex. Alternatively, a transmissive or reflectiveliquid crystal display can be used as the imager. In exemplary opticalengine embodiments, the surface of the imager is positionedsubstantially parallel to the surface of the projection screen.

The focusing mechanism 15 can be accomplished by mounting one or more ofthe lenses described below on a slidable or threaded mount (not shown),which can be adjusted manually by hand or through the use of anelectronic actuation mechanism. For example, focusing can beaccomplished by using a varifocal or a zoom lens. Alternatively, no userfocus is required for projection units having a predetermined fixedposition established between the optical engine 10 and the viewingscreen 18.

The screen 18 may comprise a multi-layer material, for example, aplurality of Fresnel elements configured as is described in U.S. Pat.No. 6,179,426. The screen can be designed to control light distributionspreading in the horizontal direction to accommodate viewers who arepositioned horizontally in front of the screen. Alternative embodimentsof the screen may comprise multi-layer film technology, Dual BrightnessEnhancement Film (DBEF) technology, or VIKUITI™ technology, allavailable from 3M Company, Saint Paul, Minn. Optionally, the generatedimage can be viewed on any surface, e.g., a wall or other structure, orstandard viewing screen.

FIG. 2 shows an exemplary embodiment of the projections optics (alsoreferred to herein as a “projection lens” or a “wide-angle projectionlens”) of the optical engine 10. The projection optics of FIG. 2 includethree lens groups in the following sequential order from a screen side:first lens group (G1), second lens group (G2), and third lens group(G3). The term “screen side” means that side of the projection lensclosest to a projection screen. The three lens groups are discussed indetail below. As would be apparent to one of ordinary skill in the artgiven the present description herein, alternative constructions ofprojection lens 16 can be employed, including alternative constructionsthat include fewer, the same, or greater numbers of lens elements.

The exemplary projection lens of FIG. 2 includes a total of eleven (11)elements in the three lens groups, numbered from the screen side. Thefirst lens group (G1) can include, in order from the screen side, afirst lens element (L1) of negative refractive power and a second lenselement (L2) having an aspheric surface on its second surface.Preferably, G1 is of negative refractive power. The ratio of F₁/F in G1can be such that −3.5<F₁/F<−2.3. The second lens group (G2) can includethree lens elements, (L3) to (L5) inclusive, affixed or cementedtogether using a conventional adhesive. Preferably, G2 is substantiallyzero refractive power. In another embodiment, G2 can be slightlypositive in refractive power. In another embodiment, it can be slightlynegative in refractive power. The ratio of F₂/F in G2 can be such that−95<F₂/F<−86. In this exemplary embodiment, the aperture stop lieswithin or near the second lens group G2. The third lens group (G3) caninclude six lens elements (L6) to (L11) inclusive. Preferably, G3 is ofpositive refractive power. The ratio of F₃/F in G3 can be such that2.5<F₃/F<3.2. As shown in FIG. 2, a prism lies to the right of L11,i.e., furthest away from the projection screen. In the abovedescription, F is the focal length of the wide-angle projection lens, F₁is the focal length of the first lens group, F₂ is the focal length ofthe second lens group, and F₃ is the focal length of the third lensgroup.

In more detail, the first lens group G1 is preferably of negativerefractive power. In a first embodiment, the first lens group G1comprises a plurality of lens elements. For example, a first lenselement (L1), lying closest to the screen, can have the largest diameterof all the lenses in the three lens groups. In one exemplary embodiment,the first lens element L1 in the first lens group has a sufficientlylarge diameter to project an image at a large field, i.e., at a halffield angle greater than 45°, preferably greater than 50°, and mostpreferably about 55° in the direction of the screen, with substantiallyno distortion.

In another exemplary embodiment, the first lens element L1 in the firstlens group has a diameter greater than 60 mm and less than 75 mm. In yetanother exemplary embodiment, the first lens element of the first lensgroup has a diameter of about 70 mm. Thus, when implemented in aprojection device, the first lens element can provide a field of view ofabout 110° to about 120°.

In the embodiment of FIG. 2, the first lens group G1 further includes asecond lens element (L2) having at least one aspheric surface. Theaspheric surface of the present exemplary embodiment can help reducedistortion effects, while still providing a large field of view. In oneaspect, the second lens element can be fabricated from an opticalpolymer having a refractive index of about 1.49 and an Abbe number ofabout 57.2, such as polymethyl methacrylate (PMMA). The shape of theaspheric surface can be defined by the equation below: $\begin{matrix}{Z = {\frac{c\quad r^{2}}{1 + \sqrt{1 - {\left( {1 + k} \right)c^{2}r^{2}}}} + {\alpha_{2}r^{2}} + {\alpha_{4}r^{4}} + {\alpha_{6}r^{4}} + {\alpha_{8}r^{8}} + {\alpha_{10}r^{10}}}} & {{Equation}\quad I}\end{matrix}$where

Z is the surface sag at a distance r from the optical axis of the system

c is the curvature of the lens at the optical axis in $\frac{1}{mm}$

r is the radial coordinate in mm

k is the conic constant

α₂ is the coefficient for second order term, α₄ is the coefficient forfourth order term, α₆ is the coefficient for sixth order term, α₈ is thecoefficient for eighth order term, and α₁₀ is the coefficient for tenthorder term.

In another embodiment, the second surface of the first element of thefirst lens group has a radius of curvature substantially equal to theradius of curvature of the first surface of the second lens element inthe first lens group.

In one embodiment, the first lens group G1 includes two meniscus shaped,nested lens elements, a first meniscus shaped element made of glass anda second meniscus shaped element made of plastic, with controlledthickness on the plastic element. A plastic such as PMMA can be used.The two elements are spaced apart such that the ratio of the distancebetween the second surface of the first element and the first surface ofthe second element to the overall effective focal length of theprojection lens is {fraction (1/175)}.

In an exemplary embodiment, the second shaped element comprises anaspheric lens (e.g., a lens having at least one aspheric surface) havinga substantially uniform thickness throughout. This dome-shaped designcan reduce thermal problems and can provide for straightforwardmanufacturing.

In an alternative embodiment, the first lens group G1 can comprise twoshaped elements molded together to form one integral element. Forexample, the first shaped element can comprise a glass element and thesecond shaped element can comprise a plastic (e.g., PMMA) element moldedonto the second surface of the first shaped element.

In another alternative, the first lens group G1 can comprise a singleelement (e.g., a single glass element), with an aspheric surface formedon the first surface, second surface, or both surfaces of the singleelement.

In another exemplary embodiment, the second lens group G2 can be ofsubstantially zero refractive power. The second lens group can be formedof a plurality of lens elements. The aperture stop of the projectionlens 16 can lie within or near the second lens group. For example, inone embodiment, referring to FIG. 2, the aperture stop is provided atabout L5.

In an exemplary embodiment, all lens elements in the second lens groupcan have spherical surfaces. In one exemplary embodiment, the secondlens group G2 includes a cemented triplet to help control sphericalaberration and coma. The on-axis spacing between the lens elements in G1and the lens elements in G2 can be varied, if desired.

In an exemplary embodiment, the second lens group G2 provides a longereffective focal length. In addition, in an exemplary embodiment, theelements that make up the second lens group are formed from glass.

In an alternative embodiment, a doublet can be used for the second lensgroup G2. In this alternative embodiment, one or both of the doubletelements can include an aspheric surface.

In another exemplary embodiment, the third lens group G3 can be ofpositive refractive power and all lens elements in this lens group canhave spherical surfaces. In an exemplary embodiment, the third lensgroup G3 provides color aberration correction (i.e., primary andsecondary dispersion compensation). For example, lenses L7, L8, L10, andL11 can comprise the same glass material, e.g., MP 52. Alternatively,other glasses may also be utilized.

A prism (e.g., a TIR prism, not shown) can be disposed between the thirdlens group G3 and the imager 14, for example, at a location furthestaway from the screen side. Alternatively, a field lens can be utilized.

By way of example, for the embodiment shown in FIG. 2, Table 1 belowlists the surface number, in order from the screen side (with surface 1being the surface closest to the screen side of the first lens elementL1), the curvature (c) near the optical axis of each surface (in1/millimeters), the on axis spacing (D) between the surfaces (inmillimeters), and the glass type is also indicated. One skilled in theart will recognize that from the glass type, it is possible to determinethe index of refraction and Abbe number of the material. Surface 0 isthe object surface or the surface of the projection screen. In thisembodiment, the wide-angle projection lens has an effective overallfocal length of 8.8 mm, a half field angle of 55° in the direction ofthe screen side and operates at F/2.8. The first lens group G1 has aneffective focal length of −25.4 mm; the second lens group G2 has aneffective focal length of −800 mm; and the third lens group G3 has aneffective focal length of 23.5 mm. The projection lens has a total trackof 130 mm in this exemplary embodiment.

For the embodiment in FIG. 2, the second surface of the second lenselement in the first lens group (denoted as surface 4 in Table 1) isaspheric, as governed by Equation I above, and has the following valuesfor the coefficients: c=0.0901, k=−0.8938, α₂=0, α₄=1.99×10⁻⁵, α₆=−7.468×10⁻⁸, α₈=3.523×10⁻¹⁰, and α₁₀=−5.970×10⁻¹³. The wide-angleprojection lens of the embodiment of FIG. 2 has a total track distanceof 130 mm. As one skilled in the art will appreciate, in certainapplications, such as front-projection display applications, it can beadvantageous to have a short total track distance because it wouldresult in a compact projection lens thus minimizing the spacerequirements of the overall optical engine. TABLE 1 Surface No. C (mm⁻¹)D (mm) Glass Type  0 0 755  1 0.0143 3.00 SK16  2 0.0397 0.05  3 0.03974.00 Plastic  4* 0.0901 35.7  5 0.0134 1.87 N-LAF34  6 0.110 7.20 F2  7−0.0796 2.00 N-LAF34  8 −0.0214 6.78  9 −0.0124 2.33 N-LAK8 10 0.01171.49 11 −0.0148 5.35 N-PK52 12 −0.0553 0.187 13 0.0178 9.48 N-PK52 14−0.0365 0.187 15 0.0110 2.40 PBH6 16 0.0486 11.5 N-PK52 17 −0.008660.187 18 0.0313 5.99 N-PK52 19 0.00432 2.69 20 0 23.4 BK7 21 0 1.00 22 03.00 FK5 23 0 0.480 24 0 0

Tables 2 and 3 below list the general lens data and the surface datasummary for the embodiment of FIG. 2. TABLE 2 GENERAL LENS DATA:Surfaces 24 Stop 8 System Aperture Image Space F/# - 3 Glass Catalogsschott_2000 OLD_SCHO OHARA CORNING OLD_OHAR MISC Ray Aiming RealReference, Cache On X Pupil Shift 0 Y Pupil Shift 0 Z Pupil Shift 0Apodization Uniform, Factor = 1.00000E+000 Effective Focal Length8.806583 (in air) Effective Focal Length 8.806583 (in image space) BackFocal Length 0.4613371 Total Track 130.237 Image Space F/# 3 ParaxialWorking F# 3.000816 Working F/# 2.935528 Image Space NA 0.1643555 ObjectSpace NA 0.001891026 Stop Radius 4.013512 Paraxial Image Height 13.4Paraxial Magnification −0.01134926 Entrance Pupil 2.935528 DiameterEntrance Pupil 21.1718 Position Exit Pupil Diameter 122.5057 Exit PupilPosition −367.5356 Field Type Paraxial Image height in millimetersMaximum Field 13.4 Primary Wave 0.55 Lens Units Millimeters AngularMagnification 0.02396238

TABLE 3 SURFACE DATA SUMMARY: Surf Type Comment Radius Thickness GlassDiameter Conic OBJ STANDARD Infinity 755 2361.387 0  1 STANDARD 148-2A69.7004 3 SK16 70 0  2 STANDARD 25.176 0.05 47.55672 0  3 STANDARD 20A25.176 4   1.491000, 48 0 57.200000  4 EVENASPH 11.09472 35.68789 38−0.8938386  5 STANDARD 449-1B 74.447 1.866667  N-LAF34 17 0  6 STANDARDNEW 9.0968 7.2 F2 13.5 0  7 STANDARD 46-1 −12.5675 2  N-LAF34 13.5 0 STOSTANDARD 565-1B −46.676 6.775973 13.5 0  9 STANDARD 169-3A −80.83082.333333 N-LAK8 24 0 10 STANDARD NEW 85.79379 1.491645 21.2 0 11STANDARD 650-1A −67.755 5.352434 N-PK52 21.2 0 12 STANDARD 588-1B−18.0787 0.1866667 24 0 13 STANDARD 116-2A 56.217 9.481976 N-PK52 32 014 STANDARD 700-1B −27.3991 0.1866667 32 0 15 STANDARD 665-1B 91.167 2.4PBH6 33 0 16 STANDARD 11A 20.5695 11.47223 N-PK52 33 0 17 STANDARD463-1B —115.465 0.1866667 33 0 18 STANDARD 35B 32 5.992456 N-PK52 34 019 STANDARD 331-1A 231.217 2.692432 34 0 20 STANDARD Infinity 23.4 BK730.90276 0 21 STANDARD Infinity 1 27.53016 0 22 STANDARD Infinity 3 FK527.31099 0 23 STANDARD Infinity 0.48 26.87009 0 IMA STANDARD Infinity26.76488 0

The data provided in the Tables above represent one example and are notintended to limit the scope of the invention described herein.

The optical engine described above can be utilized in a variety of frontprojection applications. For example, FIG. 3 shows one exemplaryembodiment, a wall-mounted projection system utilizing the exemplaryoptical engine described above. A projector wall mount unit 100, whichincludes an optical engine such as described above, can be mounted to awall or other structure 102 using conventional mounting bolts or thelike. Unit 100 shown in FIG. 3 is in a closed position. When operated, amovable member (e.g., a sliding tray, sliding arms, telescopic arm(s),threaded rod(s), or the like) emerges from unit 100 at a distance fromscreen 105, upon which an image can be viewed. Screen 105 can beconstructed in a manner such as that described above. Screen 105 canalternatively be constructed as a digital whiteboard, such as describedin U.S. Pat. No. 6,179,426. Alternatively, wall mount unit 100 can bemounted on a different wall (e.g., a side wall) from the screen 105.

Due to the large field of view of the optical engine described herein,unit 100 can provide a large image size at a short throw distance. FIG.13 shows an illustrative comparison between a projection unit 50, whichincludes an exemplary optical engine such as described above, and aconventional projector 75. As shown in FIG. 13, an exemplary opticalengine (here implemented in a table top projector 50) can be placed at arelatively short distance (e.g., 27-33 inches) from the viewing screenor surface to produce a 60 inch image size (as measured diagonally).Thus, in one exemplary embodiment, the ratio of the distance from theviewing screen to the image size (diagonal, 4×3 format) can be about1.8-2.2 to 1. As shown in FIG. 13, as a comparison, a conventionalprojection system 75 has a ratio of the distance from the viewing screento the image size (diagonal, 4×3 format) of about 0.7-0.9 to 1. Theterms “4×3 format” and “16×9 format” refer to conventional image formatsas measured by the image width versus the image height.

For example, for an image size of about 40 inches (diagonal, 4×3format), the optical engine is placed at a distance from the screen ofabout 18-22 inches. For a 60 inch (diagonal, 4×3 format) image size, theoptical engine is placed at a distance from the screen of about 27-33inches. Of course, the exemplary optical engine described herein canprovide an image size of greater than 60 inches (diagonal, 4×3 format),if necessary, using a relatively short throw distance at an extremeoff-axis position. In a preferred embodiment, the image size is at leastabout 25 inches.

In addition, the optical engine is designed so that little or nokeystone correction is necessary, while distortion is reduced. Forexample, distortion values for the projected image can be less than orequal to 2%, preferably less than or equal to 1.0%, and more preferablyless than or equal to 0.5% (e.g., where distortion (d) can be determinedby: d=(H-h)/h * 100, where h is the paraxial image height and H isactual image height). In one exemplary embodiment, the optical enginecan provide an image having a 4×3 format. In another exemplaryembodiment, the optical engine can be implemented with a suitable imagerto provide a different screen format, such as a 16×9 format.

Alternatively, the optical engine can be implemented with correctioncircuitry (e.g., a conventional warp chip), which can result insufficient image quality at even shorter throw distances.

FIGS. 4A, 4B, and 4C show more detailed views of exemplary projectionunit 100. FIG. 4A is a top view of unit 100. Unit 100 can be constructedfrom metallic and/or lightweight materials such as aluminum, magnesium,and/or plastic composites, in order to reduce the overall weight. Theunit can have an overall width (W1) of about 24-36 inches. The opticalengine 110 can reside in a movable member or tray 112, which can have awidth (W2) of about 12-16 inches. All projection system physicaldimensions described herein are illustrative and are not intended to belimiting.

Movement can be provided to tray 112 through the use of conventionaltranslation mechanisms, such as tray 112 being coupled to a threaded rodthat is translated to a fixed or adjustable position. The optical engine110 is positioned with tray 112 such that when placed in use (i.e., anopen position), the optical image projects an image on a screen, such asscreen 105. In addition, unit 100 can further include furtheraudio/visual components, such as speakers 118, input/output jacks (notshown), and a control panel (not shown). Further cabling (such as toprovide power and the image signal to the optical engine) can extendthrough the back end of unit 100 into the wall, so as to keep suchcabling out of sight from the viewer.

As shown in FIG. 4B, the unit 100 can have a height (H) of about 6-10inches. In addition, unit 100 has a closed length (L1) of about 14-20inches, where the movable tray which houses optical engine 110 canextend out by a length (L2) of about 6-20 inches, thus providing anoverall length (L) of about 20-40 inches, depending on the size of theimage to be projected onto the screen. In one exemplary embodiment,movable tray 112 can extend out to two or more different fixed oradjustable positions, thus providing two or more different image sizeson the screen. Focusing by the user can be optionally provided.

For example, for a 40 inch diagonal image size, the optical engine canbe placed at a distance of about 18-22 inches from the screen, and for a60 inch diagonal image size, the optical engine can be placed at adistance of about 27-33 inches from the screen.

In addition, unit 100 can include additional electronics 115, aircooling components, a power supply, and/or a focusing mechanism.Preferably, these additional components are distributed throughout thebody of unit 100 and tray 112 to minimize load effects when inoperation. FIG. 4C provides a schematic side view of unit 100 in an openposition.

FIGS. 5A and 5B show an exemplary design of a wall mount unit 100,similar to that described above with respect to FIGS. 4A-4C, in a closedposition (FIG. 5A) and in an open position (FIG. 5B). As is shown inFIG. 5B, because of the extreme off axis imaging capabilities of theoptical engine, the extension of the optical engine tray 112 can be keptto a shorter distance than is found in conventional overhead projectors.In use, an operator can activate the imaging unit to one or more setscreen sizes. The sliding tray is then activated and positions theoptical engine at a set distance from the screen corresponding to theimage size selected. Focusing can be performed manually by the operator,through the use of a remote control device, or automatically with aconventional auto-focus mechanism.

According to yet another embodiment of the present invention, FIG. 6 isa schematic representation of an exemplary integrated multimedia system200 utilizing the exemplary optical engine described above. Themultimedia system 200 can include multiple media devices (e.g.,computer, DVD player, CD player, VCR player, cable/satellite/televisionreceiver, speaker, etc.). In addition, an exemplary optical engine canreside in movable member (e.g., sliding tray) 212. The sliding tray canbe placed at one or more positions, depending on the image size to beviewed on the screen 205. Cabling can extend through the back end ofmultimedia system 200 into the wall, if needed.

FIGS. 7A-7D show more detailed views of exemplary multimedia system 200.A top view of an exemplary multimedia system 200 is shown in FIG. 7A.The body of multimedia system 200 can be constructed from metallicand/or lightweight materials such as aluminum, magnesium, and/or plasticcomposites. The system 200 can have an overall width (W1) of about 24-36inches. The optical engine 210 can reside in a movable member or tray212, which can have a width (W2) of about 12-16 inches. The opticalengine 210 is positioned with tray 212 such that when placed in use(i.e., an open position), the optical image projects an image on ascreen, such as screen 205. Tray 212 can also house electronics unit214, which can include control boards, ballast, drive circuitry, and/orother electronic components. In addition, multimedia system 200 canfurther include speakers 218.

FIG. 7B shows a rear view of multimedia system 200, which includessliding tray 212 and audio/visual component compartment 220. Inaddition, power supply and/or control electronics 215, which can residein a separate compartment, having a width (W3) of about 14-20 inches,can be coupled to the optical engine 210. A connector port 227 can alsobe provided.

FIG. 7C shows a side view of the exemplary multimedia system 200. Theheight (H) of the unit can be about 30-40 inches and the depth (D) ofthe main multimedia components compartment can be about 16-24 inches. Inaddition, multimedia system 200 has a closed length (L1) of about 14-24inches, where the movable tray which houses optical engine 210 canextend out by a length (L2) of about 4-20 inches, thus providing anoverall length (L) of about 20-40 inches, depending on the size of theimage to be projected onto the screen.

FIG. 7D provides a perspective view of the multimedia system 200, whereone or more A/V components 225, such as a computer, a DVD player, a CDplayer, a VCR player, a cable/satellite/television receiver, etc., canreside within compartment 220.

FIGS. 8A and 8B show an alternative exemplary embodiment, multimediasystem 250. In this alternative embodiment, an exemplary optical engine260 can reside in a movable member or sliding tray unit 262, such asdescribed above. In addition, the multimedia system 250 can include ascreen unit 255 that is attached to the multimedia system body via aconventional pivoting or rotatable clamping/fastening mechanism (notshown). In addition, wheels or rollers 257 can be provided to allow forgreater portability of the multimedia system 250. The overall operationof the imaging system can be similar to that described above. Further,the multimedia system can house one or more A/V components, such as acomputer, a DVD player, a CD player, a VCR player, acable/satellite/television receiver, etc., such as described above. InFIG. 8A, the screen unit 255 is open for operation, whereas in FIG. 8B,the screen unit 255 is placed in a closed and rotated position.

FIGS. 9A and 9B show yet another alternative implementation of theoptical engine of the present invention, a multimedia/home theatersystem 300. In this alternative embodiment, an optical engine 310, suchas that described above, is housed in a tower structure 306. Thestructure can be placed at an angle with respect to the screen (notshown), and at a short distance from the screen. The image is outputthrough the rear side of the tower structure, such as is shown in FIG.9B. The tower can include the A/V components described above and canoperate as a multimedia center or a home theater. Speakers 318 can bepart of the tower unit or can be provided separately, as is shown inFIG. 9A. The overall operation of the imaging system can be similar tothat described above.

FIG. 10A shows yet another alternative implementation of the opticalengine of the present invention, a compact integrated monitor system400. In this embodiment, an optical engine 410, similar to thatdescribed above, is housed in a base unit 406. A screen 405 can beattached to the base unit 406. Alternatively, screen 405 can be detachedfrom base unit 406. In a further alternative embodiment, optical engine410 can project an image on a wall other structure. Base unit 406 caninclude control boards, ballast, cooling components, drive circuitry,and/or other electronic components. Optionally, base unit 406 can alsoinclude personal computer components (motherboard, disk drives,video/sound cards, etc.). Alternatively, base 406 can includeconnections and/or adapters to connect the monitor system to astand-alone or laptop computer (not shown).

FIGS. 10B-10D show an alternative construction of a compact integratedmonitor system 450. In FIG. 10B, base unit 456, which includes opticalengine 460, as well as one or more of the electronic componentsdescribed above with respect to base unit 406, projects an image onscreen 455, which is coupled to the base unit 456. In this alternativeembodiment, screen 455 is coupled to base unit 456 via a rotationalmount 454. This rotational mount can place the screen into variablepositions, including an in-use position (see FIG. 10B) or a not-in-useposition (see FIG. 10D). FIG. 10C shows a top perspective view of baseunit 456, which can operate in a manner similar to that described abovefor base unit 406.

In the embodiments shown in FIGS. 10A and 10B, the image size can be atleast 25 inches (diagonal), preferably about 30 inches diagonal orgreater, thus providing a lower cost alternative to LCD and plasmascreens of similar size. The short throw distance, extreme off axisoptical engine of the present invention can be placed at a distance ofabout 13-17 inches from the viewing screen or surface in order toproduce a 30 inch diagonal image size. Thus, the desk space required isreduced, allowing sufficient room for additional components, such as aremote keyboard 430, and the like.

FIGS. 11A and 11B show yet another alternative embodiment of the presentinvention, a portable projection unit 500. In this embodiment, anoptical engine 510, similar to that described above, can be housed in acompact, portable structure 501. The portable unit 500 can be placed ona table top surface a short distance from a viewing screen (not shown)and can provide image sizes of at least 40 inches diagonal. Optionally,the unit 500 can also provide manual focusing 515 and speakers 518. Aport 525 is provided for cabling connections to audio/video components.In addition, unit 500 can be provided with a handle 519 for greaterportability. The overall operation of the imaging system can be similarto that described above.

FIGS. 12A-12C show an alternative design for a portable front projectionunit 550. In FIG. 12A, a portable projection unit 550 is shown in aperspective view, while FIG. 12B shows a front view and FIG. 12C shows atop view of projection unit 550. The portable unit 550 can be placed ona table top surface a short distance from a viewing screen (not shown)and can provide image sizes of at least 40 inches diagonal. Optionally,the unit 500 can also provide manual focusing 565. The overall operationof the imaging system can be similar to that described above.

The imaging system of the present invention is designed to provide largeimage sizes from short distances and at extreme off-axis positions in avariety of front projection implementations. In addition, the opticalengine described herein is substantially distortion free and requireslittle to no keystone correction.

Those skilled in the art will appreciate that the present invention maybe used with a variety of different optical components. While thepresent invention has been described with a reference to exemplarypreferred embodiments, the invention may be embodied in other specificforms without departing from the scope of the invention. Accordingly, itshould be understood that the embodiments described and illustratedherein are only exemplary and should not be considered as limiting thescope of the present invention. Other variations and modifications maybe made in accordance with the scope of the present invention.

1. A front projection display device, comprising: an optical engineincluding an illumination system, an imaging system, and projectionoptics that include a first lens group of negative refractive power andhaving at least one aspheric surface, wherein the projection opticsoutput an image at a half field angle of at least about 45°, wherein theimage has substantially no distortion.
 2. The front projection displaydevice of claim 1, wherein the projection optics output an image at ahalf field angle of at least about 50°.
 3. The front projection displaydevice of claim 2, wherein the projection optics output an image at ahalf field angle of at least about 55°.
 4. The front projection displaydevice of claim 1, wherein a ratio of a distance of the first lens groupto a viewing screen to a projected image size is from about 1.8-2.2to
 1. 5. The front projection display device of claim 4, wherein theprojected image size is at least 25 inches (diagonal measurement) andrequires substantially no keystone correction.
 6. The front projectiondisplay device of claim 5, wherein the projected image format is one ofa 4×3 format and a 16×9 format.
 7. The front projection display deviceof claim 1, further comprising a movable member to support the opticalengine, wherein the movable member is extendable at a first distancefrom a viewing surface.
 8. The front projection display device of claim7, wherein the display device is mounted to a wall.
 9. The frontprojection display device of claim 8, wherein a viewing screen ismounted to the wall, and wherein the first distance is about 27 to about33 inches from the viewing screen, and wherein the projection opticsoutput an image having a diagonal dimension of about 60 inches.
 10. Thefront projection display device of claim 8, wherein a viewing screen ismounted to the wall, and wherein the first distance is about 18 to about22 inches from the viewing screen, and wherein the projection opticsoutput an image having a diagonal dimension of about 40 inches.
 11. Thefront projection display device of claim 7, wherein the display deviceincludes at least one of an air cooler, a speaker, and a focusingmechanism.
 12. The front projection display device of claim 1, whereinthe display device is disposed in a multimedia system that furtherincludes at least one of a computer, a DVD player, a CD player, a VCRplayer, a satellite television receiver, and a cable televisionreceiver.
 13. The front projection display device of claim 12, whereinthe multimedia system includes at least one of wheels and rollers andfurther includes a movable member to support the optical the opticalengine, and a viewing screen coupled to the multimedia system, whereinthe movable member is extendable at a first distance from the viewingscreen.
 14. The front projection display device of claim 1, wherein thefirst lens group comprises a first lens element of negative refractivepower and a second lens element having an aspheric surface on a secondsurface thereof, wherein a ratio of a focal length of the first lensgroup to a focal length of the projection optics (F₁/F) has therelationship: −3.5<F₁/F<−2.3.
 15. The front projection display device ofclaim 14, further comprising a second lens group that includes aplurality of lens elements and is disposed adjacent the first lensgroup, wherein the second lens group has substantially zero refractivepower, and wherein a ratio of a focal length of the second lens group toa focal length of the projection optics (F₂/F) has the relationship:−95<F₂/F<−86.
 16. The front projection display device of claim 15,wherein the aperture stop of the projection optics is located at aboutthe second lens group.
 17. The front projection display device of claim15, further comprising a third lens group having a positive refractivepower and including a plurality of lens elements disposed adjacent thesecond lens group, wherein a ratio of a focal length of the third lensgroup to a focal length of the projection optics (F₃/F) has therelationship: 2.5<F₃/F<3.2.
 18. The front projection display device ofclaim 1, wherein the first lens group comprises a single element havingan aspheric surface formed on at least one of a first and second surfaceof the single element.
 19. The front projection display device of claim1, further comprising: a second lens group of substantially zerorefractive power and wherein an aperture stop lies within or near thesecond lens group; and a third lens group of positive refractive power;wherein the following Conditions (1) to (3) are satisfied: |F₁/F| < 4.0Condition (1) |F₂/F| > 50 Condition (2) |F₃/F| < 3.5 Condition (3)whereF is the focal length of the projection optics;F₁ is the focal length of the first lens group;F₂ is the focal length of the second lens group; andF₃ is the focal length of the third lens group.


20. The front projection display device of claim 1, wherein the firstlens group comprises a first lens element of negative refractive powerand a second lens element of substantially uniform thickness throughout.21. An integrated monitor system, comprising: an optical engineincluding an illumination system, an imaging system, and projectionoptics that include a first lens group of negative refractive power andhaving at least one aspheric surface, wherein the projection opticsoutput an image at a half field angle of at least 45°, wherein the imagehas substantially no distortion and wherein the optical engine isdisposed at a distance from a viewing screen, wherein a ratio of thedistance to a projected image size is from about 1.8-2.2 to
 1. 22. Theintegrated monitor system of claim 21, further comprising a base unit tohouse the optical engine, wherein the viewing screen is coupled to baseunit via a rotational coupling.
 23. The integrated monitor system ofclaim 21, wherein the projection optics output an image on the viewingscreen having a diagonal dimension of about 30 inches, and wherein thedistance is about 13 inches to about 17 inches.